Techni Waterjet | Uses and Benefits of Waterjet Cutting

Technology for waterjet cutting is advancing and getting more precise day by day. Without a doubt, one of the most adaptable pieces of industrial machinery is the water jet-cutting machine. The possibilities are unlimited when it comes to using these cutting machines. These cutters use high-speed water produced by a high-pressure machine/pump to perform their cutting action.

Waterjet cutters use water to slice materials instead of the blades used by traditional cutting devices. The resultant water jet can make the precise strokes required for material shaping because of the extremely high pressure applied to the water. Waterjet cutting frequently uses the inclusion of abrasive materials inside the water, even though pure waterjet cutters are very effective on their own.

Abrasive waterjet cutting is the technique used when these abrasives are added to the stream manifold in order to boost its cutting force.

There are two distinct techniques utilized in waterjet cutting for cutting various materials. A extremely small jeweled nozzle is used in pure cutting, a type of waterjet cutting, to channel a concentrated jet stream of water through smooth surfaces like rubber and plastic. To cut through stronger materials such as steel and glass, abrasive cutting uses a jet stream of water combined with millions of microscopic abrasive particles, often garnet, concentrated through an extremely small faceted nozzle.

Benefits of Waterjet Cutting

It is crucial to be aware of the advantages of waterjet cutting whether you are new to the technology or already using it to make products. Here are five benefits of waterjet cutting that will help you better understand this technology:

 

1. Waterjet cutting is a versatile technique that may be used to cut almost any material, including ceramics, latex, glass, rock, or sandstone. A waterjet cutting can make quality cuts on objects up to 200 millimeters thick with the help of a granular abrasive.

 

2. Due to the cold cutting technology used in waterjet cutting, there is no heat-impacted zone (HAZ). Cold cutting not only makes clean cuts possible but also greatly improves operator safety by lowering the possibility of burns.

 

3. Its cold-cutting technique allows for heat exposure to be avoided, which is crucial for metal materials since it results in fine cutting without material distortion. This produces a clean cut.

 

4. A supplementary polishing process is avoided because of the initial high-cutting quality that guarantees a precise output. This greatly shortens the cutting speed and saves a lot of time, improving efficiency all around.

 

5. Environmentally friendly procedures are getting more and more significant across all businesses. Contrary to other cutting methods, waterjet cutting does not produce any harmful pollution and waste of fumes or gases, which is a big advantage.

Uses of Waterjet Cutting

A range of materials, including glass, wood, tiles, stone, plastic, rubber, and metal, can be cut with waterjet cutting. If you're thinking about using waterjet cutting in your business or shop, check out Techni Waterjet selection of waterjet cutters. These waterjet cutters are extremely dependable, cutting-edge machinery that can handle any challenge.

TechniWaterjet also offers software that works with their waterjet cutters. These programs allow you to build unique designs as well as pre-loaded CAD designs for quick cuts.
 

1. Glass

Several glass projects, such as bathrooms and kitchens splashbacks, decorative elements for tiling or lamp blinds, glass shower panels, laminating and bullet-proof glass, as well as inlays for floors, walls, and table tops, are completed with the help of waterjets.

 

2. Metals.

Metals including steel, copper, aluminum, brass, as well as nickel are among the most often used materials for waterjet cutting.

 

3. Stone.

Cutting custom stepping stones, border tiles, kitchen and vanity bench tops, as well as floor and wall inlays, is done with a waterjet.

 

4. Soft Substances

For having cut soft objects like dense foams, parts for automobile interiors, as well as bodies, plastic, rubbers, and cork, waterjets, are frequently utilized.

 

5. Automotive.

Truck bed liners, bumpers, composite body parts, interior trim, and foam are all manufactured using waterjets in the automotive sector.

 

6. Aerospace.

In the aerospace sector, waterjets are used to cut titanium bodies, aluminum body pieces, and interior cabin panels for military aircraft.

 

7. Food.

In the food industry, waterjets are frequently employed for tasks like slicing large amounts of vegetables or processing meat for products like frozen fish and chicken nuggets.

 

8. Electronics.

In the electronics sector, waterjets are utilized for circuit boards and cable stripping.

 

9. Fiberglass.

Fiberglass is cut using waterjets for PWC bodies, boat hulls, panel insulation, and housing insulation.

 

10. Textiles.

Waterjets are widely used to cut textiles such as sporting, fabrics, medical items, female hygiene products, and nappies because of their capacity to cut numerous layers at once.

As you can see, waterjet cutting has so many different purposes that practically every business makes use of it in some capacity. Due to its superiority over all other cutting options, waterjet cutting is perfect for all industrial processes, regardless of their size.