ELECTRIC Articulating Roller Forming Machine

Description Main Features ▪ Workcell with Roller Forming unit, incl. roller forming head: Net weight 450 Kg - Width 1200 mm – Depth: 1000 mm, Height: 2400 mm ▪ Control cabinet mounted on the side ▪ Enclosure with lift door at front including safety interlock ▪ Manual control box mounted on the frame ▪ HMI-Monitor (PC) with HPPi-Software installed ▪ C-Frame with integrated table, made from steel ▪ Floor standing table, steel structure with lockable swivel castors ▪ EK0-360, adjustable task light, LED ▪Process Module: Articulating roller forming ▪ Three axis servo controlled; Stroke Z, Rotation M, Radial movement ▪ Process data archiving of all axis ▪ Power supply: 3x380 to 480 VAC (45-65 Hz), 16A overload protection Standard Version: ▪ Power unit with all sensors ▪ Process module with three-roller roller forming head ▪ Cable set between power unit and control cabinet ▪ Automatic spindle lubrication ▪ Two threaded rings ▪ HPPi PC-Software, based on Windows 10 ▪ UDP communication module for process data upon request. No charge ▪ Safety standard PLe/SIL 3 ▪ EC Declaration of conformity for machinery 2006/42/EC ▪ Assembly instruction and manufacturer’s verification certificate (force and path) at first delivery enclosed as hard copy – in English ▪ Operating Manuals and Software enclosed on electronic media (USB) in English Technical Specification Power Unit ▪ Force axial axis: 3.0 to 30 kN ▪ Linear Stroke: max. 200 mm, servo controlled ▪ Linear feed rate: max. 180 mm/sec, servo controlled ▪ Rotation Speed: max. 800 min-1, servo controlled ▪ Integrated mechanical overload protection ▪ Coaxial load cell (DMS) with amplifier allows true axial force measurement ▪ Axial path measurement via two independent measuring systems, monitored against each other ▪ Integrated motor temperature monitoring via servo drives ▪ Standard lubrication of the spindle, software monitored and controlled Control Cabinet, complete and including ▪ Integrated fans for cooling ▪ Servo drives for three axis, power distribution, 24V power supply, integrated safety PLC, IP/Ethernet & USB port ▪ Main Switch in side wall ▪ CE Standard, IP50 – rating ▪ Optional – not included in this proposal ▪ Control Cabinet according to UL-Standard ▪ Main Switch through the door Connectivity ▪ Ethernet/IP and USB 3.0 Connection ▪ Cable set between power unit and control cabinet 3.0 m ▪ Existing connections on the control cabinet: ▪ X111: Socket for Working light, Reserve ▪ X121: Socket for Lubrication of spindle and riveting head ▪ X131; Socket for Safety (light curtain, lift door interlock, other safety interlock) ▪ X141: Socket for external safety, reset, cycle permissive Alternative a; > Delivery default / b; > Configurable by customer ▪ X151: Socket for Externa emergency Stop, start signal, permissive for work piece handling ▪ X161: Socket for PLC interface, cycle start, program selection, HPPi OK/Ready, Cycle evaluation OK/NOK ▪ X171: Socket for Manual Control Box Optional – not included in this proposal ▪ X161; PLC-Interface, Plug with cable 5.0 m Software HPPi ▪ Based on Windows 10 (64 bit) with integrated TeamViewer for remote access ▪ Program- and process data management with process curve visualisation ▪ Process data evaluation with feedback of OK/NOK status ▪ Work piece detection, various types of process start detection (RA) ▪ Password protection for different access levels ▪ Process parameter for axial & radial movement: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed ▪ Display of machine status information for diagnostics and alarm display/acknowledgement ▪ HPPi SW can also be used for offline diagnostics ▪ Predefined master programs available, can be copied and customized ▪ Manual operation in ‘jog-mode’ on separate screen ▪ Logging of all process data on internal PLC, on USB stick or on the customer network ▪ Graphical display of process curves and data, customizable ▪ Download of programs, data and curves for storage or diagnosis ▪ Ethernet IP interface as standard, UDP Protocol for process data available ▪ Software only works with BalTec ELECTRIC Products. No experience of servo drive programming required. ▪ OPC/UA Communication available (On request and with clear definition of the requirement) Process module & Roller Forming Head for Articulating Roller Forming ▪ Roller forming head with 3 rollers. One set of application specific rollers included ▪ Force radial axis: up to 30kN, total of all three rollers ▪ Radial stroke (radius): 10 mm ▪ Radial feed rate: max. 10mm/sec, servo controlled ▪ Coaxial load cell (DMS) with amplifier allows true radial force measurement ▪ Radial path measurement via resolver integrated in roller forming head ▪ Work piece size & limitations – refer to dimensional sheet Optional – not included in this proposal ▪ Down holder integrated in roller forming head Subject to changes.

For more information on ELECTRIC Articulating Roller Forming Machine talk to BalTec (UK) Ltd