ELECTRIC Articulating Roller Forming Unit

Description Main Features ▪Power Unit incl. roller forming head: Net weight 140 kg – Dimensions Length min. 1283 mm - Diameter 180 mm ▪Process Module: Articulating roller forming ▪Three axis servo controlled; Stroke Z, Rotation M, Radial movement ▪HPPi PC-Software based on Windows 10 ▪Process data archiving of all axis ▪Control cabinet complete, including cable set to power unit ▪Power supply: 3x380 to 480 VAC (45-65 Hz), 16A overload protection ▪Control cabinet complete – to be mounted by customer: Net weight 56 kg – Dimensions 800 x 762 x 311 mm Standard Version: ▪Power unit with all sensors ▪Process module with three-roller roller forming head ▪Cable set between power unit and control cabinet ▪Automatic spindle lubrication – to be mounted by customer ▪Two threaded rings ▪UDP communication module for process data upon request. No charge ▪Safety standard PLe/SIL 3 ▪Declaration of incorporation for partly completed machinery according to 2006/42/EG ▪Assembly instruction and manufacturer’s verification certificate (force and path) at first delivery enclosed as hard copy – in English ▪Operating Manuals and Software enclosed on electronic media (USB) in English Technical Specification Power Unit ▪Force axial axis: 3.0 to 30 kN ▪Linear Stroke: max. 200 mm ▪Linear feed rate: max. 180 mm/sec, servo controlled ▪Rotation Speed: max. 800 min-1, servo controlled ▪Integrated mechanical overload protection ▪Coaxial load cell (DMS) with amplifier allows true axial force measurement ▪Axial path measurement via two independent measuring systems, safety integrated ▪Position measurement via two independent systems integrated ▪Integrated temperature measurement on motors, servo drives monitors temperature ▪Slim, straight design ▪Standard lubrication of the spindle, software monitored and controlled Roller forming head ▪Force radial axis: up to 30kN, total of all three rollers ▪Radial stroke (radius): 10 mm ▪Radial feed rate: max. 10mm/sec, servo controlled ▪Coaxial load cell (DMS) with amplifier allows true radial force measurement ▪Radial path measurement via resolver integrated in roller forming head ▪Work piece size & limitations – refer to dimensional sheet Optional – not included in this proposal ▪Adapter for side mount to column ▪C-frame Control Cabinet, complete and including ▪Integrated fans for cooling ▪Servo drives for three axis, power distribution, 24V power supply, integrated safety PLC, IP/Ethernet & USB port ▪Main Switch in side wall ▪CE Standard, IP50 – rating ▪Optional – not included in this proposal ▪Control Cabinet according to UL-Standard ▪Main Switch through the door Connectivity ▪Ethernet/IP and USB 3.0 Connection ▪Cable set between power unit and control cabinet standard 3.0 m (see option below) ▪Existing connections on the control cabinet: ▪X111: Socket for Working light, Reserve ▪X121: Socket for Lubrication of spindle and riveting head ▪X131; Socket for Safety (light curtain, lift door interlock, other safety interlock) ▪X141: Socket for external safety, reset, cycle permissive Alternative a; > Delivery default / b; > Configurable by customer ▪X151: Socket for Externa emergency Stop, start signal, permissive for work piece handling ▪X161: Socket for PLC interface, cycle start, program selection, HPPi OK/Ready, Cycle evaluation OK/NOK ▪X171: Socket for Manual Control Box Optional – not included in this proposal ▪HMI Monitor 10.4 and Manual Control Box ▪X141; External Safety/Reset, Plug with cable 5.0 m ▪X161; PLC-Interface, Plug with cable 50.0 m, max. 100.0 m ▪X171; Manual Control Box, Plug with cable 3.0 m or 4.0 m ▪Cable set between power unit and control cabinet: 6.0 m Software HPPi ▪Based on Windows 10 (64 bit) with integrated TeamViewer for remote access ▪Program- and process data management with process curve visualisation ▪Process data evaluation with feedback of OK/NOK status ▪Work piece detection, various types of process start detection (RA) ▪Password protection for different access levels ▪Process parameter for axial & radial movement: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed ▪Display of machine status information for diagnostics and alarm display/acknowledgement ▪HPPi SW can also be used for offline diagnostics ▪Predefined master programs available, can be copied and customized ▪Manual operation in ‘jog-mode’ on separate screen ▪Logging of all process data on internal PLC, on USB stick or on the customer network ▪Graphical display of process curves and data, customizable ▪Download of programs, data and curves for storage or diagnosis ▪Ethernet IP interface as standard, UDP Protocol for process data available ▪Software only works with BalTec ELECTRIC Products. No experience of servo drive programming required. ▪OPC/UA Communication available (On request and with clear definition of the requirement) Process module & Roller forming head for Articulating Roller forming ▪Execution for EA30 ▪Roller forming head with 3 rollers ▪One set of application specific rollers Optional – not included in this proposal ▪Roller forming head with integrated down holder Subject to change.

For more information on ELECTRIC Articulating Roller Forming Unit talk to BalTec (UK) Ltd