ELECTRIC bench top roller forming machine

Description Main Features ▪ Table top execution with Roller Forming unit without roller head: Net weight 256 Kg - Height: 1600 mm - Width: 382 mm - Depth: 570 mm ▪ Control Cabinet complete – to be mounted by customer: Net weight 56 kg – Dimensions 800 x 762 x 311 mm ▪ BFR-RN-331, Column, incl. height adjustment and table ▪ EK2-325.55, Riser plate to increase by 150 mm ▪ Process Module: Roller Forming ▪ Power supply: 3x380 to 480 VAC (45-65 Hz), 16A overload protection ▪ Power Unit without radial head: Net weight 120 kg – Dimensions Length min. 1283 mm - Diameter 180 mm Standard Version: ▪ Power unit with all sensors and corresponding process module ▪ Cable set between power unit and control cabinet ▪ Automatic spindle lubrication ▪ Two threaded rings ▪ UDP communication module for process data upon request. No charge ▪ Safety standard PLe/SIL 3 ▪ Declaration of incorporation for partly completed machinery, according to 2006/42/EG ▪ Assembly instruction and manufacturer’s verification certificate (force and path) at first delivery enclosed as hard copy – in English ▪ Operating Manuals and Software enclosed on electronic media (USB) – in English Technical Specification Power Unit ▪ Forming Force: 3.0 to 30 kN ▪ Linear Stroke: max. 200 mm ▪ Rotation Speed: max. 800 min-1, servo controlled ▪ Linear Speed: max. 180 mm/sec, servo controlled ▪ Easily exchangeable process module (radial, tangential, orbital, roller forming) ▪ Integrated mechanical overload protection ▪ Coaxial load cell (DMS) with amplifier allows true force measurement ▪ Position measurement via two independent systems integrated ▪ Integrated temperature measurement on motors, servo drives monitors temperature ▪ Slim, straight design with internal cable routing ▪ Standard lubrication of the spindle, software monitored and controlled ▪ Quick disconnects on head of spindle for connection to control cabinet Control Cabinet, complete and including ▪ Integrated fans for cooling ▪ Servo drives, power supplies, transformers, integrated safety PLC, IP/Ethernet & USB port ▪ Main Switch in side wall ▪ CE Standard, IP50 – rating Optional – not included in this proposal ▪ Control Cabinet according to UL-Standard ▪ Main Switch through the door Connectivity ▪ Ethernet/IP and USB 3.0 port ▪ Cable set between power unit and control cabinet 3.0 m (see option below) ▪ Existing connections on the control cabinet: ▪ X111: Socket for Working light, Reserve ▪ X121: Socket for Lubrication of spindle and riveting head ▪ X131; Socket for Door, Safety barrier, Sliding table ▪ X141: Socket for External Safety/Reset Alternative a; > Delivery condition / b; > Configurable by customer ▪ X151: Socket for Emergency Stop external ▪ X161: Socket for PLC Interface, Start, program selection, HPPI OK/Ready, Result OK/NOK ▪ X171: Socket for Manual Control Box Optional – not included in this proposal ▪ HMI Monitor 10.4 and Manual Control Box ▪ X141; External Safety/Reset, Plug with cable 5.0 m • X161; PLC-Interface, Plug with cable 5.0 m • X171; Manual Control Box, Plug with cable 3.0 m or 4.0 m • Cable set between power unit and control cabinet 6.0 m Software HPPi ▪ Based on Windows 10 (64 bit) with integrated TeamViewer for remote access ▪ Program- and process data management with process curve visualisation ▪ Process data evaluation with feedback of OK/NOK status ▪ Work piece detection, various types of process start recognition (NA) selectable ▪ Password protection for different access levels ▪ Process parameter: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed ▪ Display of machine status information for diagnostics and alarm display/acknowledgement ▪ Sware can also be used offline for diagnostics ▪ Predefined master programs available, can be copied and customized ▪ Manual operation with separate input screen ▪ Logging of all process data on internal PLC, on USB Memory stick or on the company network ▪ Graphical display of process curves and data, individually adaptable ▪ Download of programs, data and curves for storage or diagnosis ▪ Ethernet IP interface as standard, UDP Protocol for process data available ▪ Software only works with BalTec ELECTRIC Products. No experience of servo drive programming required. ▪ OPC/UA Communication available (On request and with clear definition of the requirement) Process module for Roller forming ▪ Execution for EB30 ▪ Size 3 – Diameter 140 mm (Size identical to 281/331/381/431) ▪ Connection for Roller head ▪ Optional – not included in this proposal ▪ Roller head with 2, 3 or 5 Rolls - custom made execution - available ▪ Roller head with or without downholder ▪ Process module for Radial, Tangential or Orbital forming ▪ Extraction tool for exchange of process modules Subject to change.

For more information on ELECTRIC bench top roller forming machine talk to BalTec (UK) Ltd