ELECTRIC Servo Roller Forming Machine

Description Main Features ▪ Workcell with Roller Forming unit: Net weight 250 Kg - Width 1200 mm – Depth: 800 mm, Height: 2100 mm ▪ Control cabinet mounted on the side ▪ Enclosure with lift door at front including safety interlock ▪ Manual control box mounted on the frame ▪ HMI-Monitor (PC) with HPPi-Software installed ▪ Column type 231 with manual height adjustment ▪ Machine table - Type 231 ▪ Table frame built from aluminum profile with lockable swivel castors ▪ EK0-360, adjustable task light, LED ▪ Process Module: Roller forming ▪ Power supply: 3x380 to 480 VAC (45-65 Hz), 16A overload protection ▪ Power Unit without roller head: Net weight 28 kg – Dimensions Length min. 874 mm - Diameter 120 mm ▪ Control Cabinet: Net weight 56 kg – Dimensions 800 x 762 x 311 mm Standard Version ▪ Power unit with all sensors and corresponding process module ▪ Cable set between power unit and control cabinet ▪ Automatic spindle lubrication ▪ Two threaded rings ▪ Control Cabinet, complete ▪ HPPi PC-Software based on Windows 10 ▪ UDP communication module for process data upon request. No charge ▪ Safety standard PLe/SIL 3 ▪ EC Declaration of conformity for machinery 2006/42/EC ▪ Assembly instruction and manufacturer’s test certificate (force and path) at first delivery enclosed on paper – in English ▪ Operating Manuals and Software enclosed on electronic media (USB) – in English Technical Specification Power Unit ▪ Forming Force: 0.3 to 3 kN ▪ Linear Stroke: 0 to 100 mm ▪ Rotation Speed: 0 to 1000 min-1, servo controlled ▪ Linear Speed: 0.05 to 140 mm/sec, servo controlled ▪ Easily exchangeable process module (radial, tangential, orbital, roller forming) ▪ Integrated mechanical overload protection ▪ Coaxial load cell (DMS) with amplifier allows true force measurement ▪ Position measurement via two independent systems integrated ▪ Integrated temperature measurement on motors, servo drives monitors temperature ▪ Slim, straight design with internal cable routing ▪ Standard lubrication of the spindle, software monitored and controlled Control Cabinet, complete and including ▪ Integrated fans for cooling ▪ Servo drives, power supplies, transformers, integrated safety PLC, IP/Ethernet & USB port ▪ Main Switch in side wall ▪ CE Standard, IP50 – rating Optional – not included in this proposal ▪ Control Cabinet according to UL-Standard ▪ Main Switch through the door Connectivity ▪ Ethernet/IP and USB 3.0 port ▪ Cable set between power unit and control cabinet 2.4 m (see option below) ▪ Existing connections on the control cabinet: ▪ X111: Socket for Working light, Reserve ▪ X121: Socket for Lubrication of spindle and riveting head ▪ X131; Socket for Door, Safety barrier, Sliding table ▪ X141: Socket for External Safety/Reset Alternative a; > Delivery condition / b; > Configurable by customer ▪ X151: Socket for Emergency Stop external ▪ X161: Socket for PLC Interface, Start, program selection, HPPI OK/Ready, Riv OK/NOK ▪ X171: Socket for Manual Control Box ▪ HMI Monitor 10.4 and manual control box Optional – not included in this proposal ▪ X141; External Safety/Reset, Plug with cable 5.0 m ▪ X161; PLC-Interface, Plug with cable 5.0 m ▪ X171; Manual Control Box, Plug with cable 3.0 m or 4.0 m ▪ Cable set between power unit and control cabinet 5.0 m Software HPPi ▪ Based on Windows 10 (64 bit) with integrated TeamViewer for remote access ▪ Program- and process data management with process curve visualisation ▪ Process data evaluation with feedback of OK/NOK status ▪ Work piece detection, various types of process start recognition (NA) selectable ▪ Password protection for different access levels ▪ Process parameter: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed ▪ Display of machine status information for diagnostics and alarm display/acknowledgement ▪ Software can also be used offline for diagnostics ▪ Predefined master programs available, can be copied and customized ▪ Manual operation with separate input screen ▪ Logging of all process data on internal PLC, on USB Memory stick or on the company network ▪ Graphical display of process curves and data, individually adaptable ▪ Download of programs, data and curves for storage or diagnosis ▪ Ethernet IP interface as standard, UDP Protocol for process data available ▪ Software only works with BalTec ELECTRIC Products. No experience of servo drive programming required. Optional – not included in this proposal ▪ OPC/UA Communication available (On request and with clear definition of the requirement) Process module for Roller forming ▪ FORCE for EB03 or EB15 ▪ Size 2 – Diameter 80 mm ▪ Adapter for roller forming head Optional – not included in this proposal ▪ Roller head with 2, 3 or 5 Rolls - custom made FORCE available ▪ Roller head with or w/out down holder ▪ Process module for Radial, Tangential or forming ▪ Extraction tool for exchange of process modules Subject to change.

For more information on ELECTRIC Servo Roller Forming Machine talk to BalTec (UK) Ltd