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 From Fiber to Fabric: Making of Our Workwear Bundles

Have you ever wondered how your favorite shirts are made from the beginning to the very end? The intricate steps that go around in creating a garment from fiber that you can simply wear and go about your business are fascinating, to say the least. If you’ve ever found yourself questioning that, then you’re in luck.

In this blog, we have discussed the manufacturing of your favorite workwear bundles, step-by-step. We will walk you through the behind-the-scenes actions that go into creating these masterpieces, so that the next time you wear them, you know just where and how they are made.

The Fabric Suppliers: How the Magic Starts

Our workwear is more than just clothing; it is a representation of our dedication, reliability, and quality. To maintain our standards and values, we needed to do a lot of research when choosing our suppliers. Fortunately, we came across Uneek Clothing and ORN workwear, which not only met all of our requirements but also exceeded quality testing. Their fabric is made from high-quality materials that are designed to withstand the rigors of everyday use. As our main suppliers, ORN Workwear and Uneek Clothing promises to deliver a host of benefits, as follows:

1.   High-Quality Materials:

Made from high-quality materials such as cotton, polyester, fleece, etc. It is designed to be comfortable, durable, and stylish so that workers can perform their jobs safely and effectively. The clothing is available in a variety of styles and colors, so workers can choose the perfect outfit for their needs. ORN workwear and Uneek Clothing also meets all applicable safety standards for clothing, making it the ideal choice as our main suppliers.

2.   Sustainable Materials:

In a time where global warming is one of the fastest-growing concerns in the world, both Workwear suppliers practices sustainability in all of its products. They have a commitment to being truly sustainable to reduce their environmental impact as much as possible. They are actively involved in multiple projects that help promote sustainable practices.

3.   Ethical Manufacturing:

As responsible manufacturers, ORN workwear and Uneek Clothing cares about people. They believe in dignity, respect, and fair wages, and make their products with care and respect for all people. Their materials are all sourced from ethical suppliers and they pay their workers a fair wage. They also have a strict code of conduct which covers a range of issues, including child labor, forced labor, and discrimination.

While Uneek Clothing and ORN Workwear serves as our primary suppliers, we understand that variety is key in providing you with the perfect workwear solution. That’s why we also source some of our clothing from our other suppliers which offer most other branded workwear such as Result Workwear, Regatta, portwest and many more. These secondary suppliers allow us to offer a broader selection to suit your unique needs.

Our Main Bundles: Tailored for You

Our workwear bundles are carefully curated to cater to different requirements and preferences. Here are a few of our most popular bundles:

Best Value Bundle

As the name suggests, our best value bundle is all about providing you with the most value for your money. If you’re searching for economical customized workwear that is high-quality, then this bundle is perfect for you. It consists of a combination of T-shirts or Polos, Hoodies or Sweatshirts, and a Premium Jacket, Body Warmer, Softshell Jacket, or Softshell Gilet.

You can get them customised with embroidered or printed logos or texts, multiple sizes and fittings, and with colors of your choice.

All-Year Bundle

For those who need versatile workwear that can withstand the changing seasons, our All-Year Workwear Bundle is designed with you in mind. Whether you’re braving the cold of winter or working under the summer sun, this bundle has got you covered. This bundle offers a combination of T-shirts or Polos, Hoodies or Sweatshirts, and Premium Jacket, Softshell Jacket, or Padded Jacket.

This bundle also offers free embroidered or printed text or logos at the front, with different size options and colors.

Starter Workwear Bundle

New to the world of workwear or need a fresh start? Our Starter Workwear Bundle is the ideal choice. It provides you with the essentials to kickstart your work attire collection. This starter bundle offers you a choice between 3 T-shirts or Polos and a Hoodie or Sweatshirt. Just like all the other bundles, we offer free front text or logo, printed or embroidered as per your choice.

Main Products: The Foundation of Quality

The quality of any workwear bundle is determined by the garments it includes. Let’s take a closer look at the key products we use to craft your personalized workwear:


Our range of T-shirts is pretty extensive. We have quality materials sourced from our suppliers that are not only comfortable to wear but also long-lasting. Whether you prefer classic cotton Tees or jersey material, we have got you covered.

Polo Shirts

If you’re looking for a more polished and professional appearance, our selection of polos is second to none. These polos are designed for both comfort and style, making them perfect for a wide range of work settings, that you can get customised to your liking.


For those cooler days when you need to layer up, our sweatshirts offer both warmth and durability. They’re designed to withstand the rigors of your workday while keeping you comfortable.


Looking for an extra layer of warmth for the colder days? Try our versatile collection of hoodies. These hoodies are perfect for the chillier months and are crafted with an eye for quality and longevity so you don’t have to shop again and again.


We understand that for you style is as essential as staying warm and protected, and that’s why we offer a range of jackets to complement your workwear bundles. Our primary jacket supplier is ORN Workwear, known for its high quality and durability. Two key options from ORN Workwear include:

  • Softshell: Skimmer Classic Softshell 4600
  • Premium: Fulmar 4300

It’s worth noting that all ORN Workwear products available at our store, including jackets, come with a lifetime warranty on stitching and zips, a testament to their commitment to quality.

In addition to ORN Workwear, we also source jackets from Result Clothing. Two notable options from Result Clothing are, Result Genuine Recycled Compass Padded Gilet and Jacket.

Personalisation Process: Crafting Quality Workwear

We take pride in the craftsmanship that goes into our workwear bundles. Primarily, we use two methods to personalise your workwear:

our embroidery machines


A traditional method that’s been around for decades to add logos and designs to clothing. Let’s take a deeper look into our embroidery process:

1.    Digitalising the Logo

The process of embroidery starts by digitalising your logo design. We first convert it into a format that can be easily read by our embroidery machines, this process is very complex and requires great skill a lot of companies use a feature called auto digitise this is a quick and crude way to save time which comprmises quality for this reson we always do this process manually.

logo being digitised ready for embroidery

2.    Testing the Logo

After the digitalising of the logo, we do rigorous testing to check the quality of the logo and the stitching. This step is really important as it shows us if the logo appears as intended and every detail is captured.

3.    Embroidering the Logo

Once we know that the logo is coming out perfectly, we begin to actually embroider your garments. For some materials, like fleece, we use a backing material to give it the structural support it might need, and stop the threads from sinking into the fabric.


Along with embroidery, we also offer printing services. Just like embroidery, our printing process is also meticulous so you get the best quality of design that is also long-lasting.

Our printer doing workwear vinyl


1.    Vectorising the Logo

Before printing, we vectorise your logo. This process involves converting your logo into a vector format. Vector images are resolution-independent, meaning they can be resized without any loss of quality. This step is essential to maintain the clarity and sharpness of your logo, regardless of its size.

2.    Printing the Logo

In this step, we print the vectorised design or logo with our Mimaki CJV130 printer. This high-quality printer is renowned for its precision and color vibrancy. So, you can rest easy knowing your logo is going to be as detailed and sharp.

We only use genuine high-quality inks to ensure the colours do not fade and we have tried and tested many heat transfer vinyl’s unfortunately a lot of these wasn’t up to the standards we expected and came down to one supplier which holds up extremely well.

We also found with some vinyl’s they were very thick and felt like you had cardboard stuck to the garment, the vinyl we use is relatively thin, lasts extremely well and is comfortable to wear.

3.    Picking Out Letters

If your logo or design has letters, then we work on these areas separately. This is to ensure that the final product is clear and free from any imperfections.

4.    Heat Pressing for Durability

After the logo is printed, we use a heat press to apply it to the garment. The heat press process sticks the logo securely and durably to the fabric. This step guarantees that your workwear remains vibrant and professional even after numerous washes and daily wear.

Wash and Care: Preserving Your Workwear

Your workwear bundles are a reflection of your professionalism and brand identity. To make them stand the test of time and keep them looking their best, it’s important to follow a few simple care guidelines. Here’s how you can preserve the quality and appearance of your workwear:

Wash Your Garment Inside Out

The first rule of thumb is to wash your workwear inside out. This simple step helps protect the exterior of the garment, especially if it features embroidery or printing. By keeping the decorated side on the inside, you reduce the risk of it rubbing against other items in the wash.

Wash on a Low Temperature

Maintain the vibrancy of your workwear by washing it in a low-temperature setting. While higher temperatures might be necessary for heavy soiling, most workwear can be effectively cleaned at lower temperatures. This not only conserves energy but also extends the life of your garments.

Do Not Tumble Dry

Tumble drying can be tough on your workwear. The heat and constant motion in the dryer can cause the fabric to wear out more quickly. Instead, let your workwear air dry. Hanging them up or laying them flat will not only protect their design but also save energy in the process.

Iron Inside Out

If your workwear requires ironing, make sure to do it inside out. Ironing directly on the printed or embroidered area can damage the design. By ironing inside out, you can preserve the appearance of your logo or emblem.

Do Not Use Strong Detergent

Strong detergents may contain harsh chemicals that can fade colors and weaken the fabric over time. Opt for a milder, color-preserving detergent to maintain the vibrant look of your workwear.

Film on My Embroidery

If you notice a film on your embroidery after washing, don’t worry; it’s not uncommon. This film is likely a stabiliser used during the embroidery process to prevent the threads from sinking into the fabric. It dissolves during the first wash, leaving your embroidery looking as sharp as ever.

Note, with love

In this blog, we’ve taken you on a journey through the detailed manufacturing process of our workwear bundles. We hope you have a better understanding of every single step that goes into every stitch and print, as well as the quality and material that make up your personalised workwear. Our commitment to providing the best workwear extends beyond just the clothing; it’s about enhancing your brand identity, professionalism, and comfort. Transparency is at the core of this commitment, and we believe that our customers deserve to know the story behind the workwear they choose.

With a range of bundles tailored to your specific needs, we aim to make your workwear selection process effortless and cost-effective. Whether you’re just starting out with the Starter Workwear Bundle or need versatile options like the All-Year Workwear Bundle, we’ve got you covered.

We take great pride in our embroidery and printing processes, which are designed to ensure that your logo or design looks its best and lasts for years to come. We use only the finest thread and needles, and our printing process uses only the highest-quality inks. We also use a heat-press method to apply our designs, which prevents them from peeling or fading.

We understand that your workwear is an important part of your professional identity, and we want to help you take care of it. That is why we have also provided detailed care instructions for each of our workwear bundles. These instructions include information on how to wash, dry, and iron your garments, as well as how to prevent stains and other damage. By following these care instructions, we are confident that your workwear will last for years to come!


For more information on From Fiber to Fabric: Making of Our Workwear Bundles talk to Essex Sign and Design Limited

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