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Top Quality – Unmatched Delivery Service
26-04-2013
request, customers can also receive this top
service within 24 hours. Express Toughening ('The
Glass Warehouse') also delivers balustrades, glass
splashbacks and all types of glass common on
the market, fittings and products relating to glass
– it is therefore the first stop for DGU- manufacturers
as well as for glaziers and glass and metal
constructors. And there is another advantage for
customers: as an independent supplier, Express
Toughening has unlimited access to all types of
glass from all suppliers – customers get exactly
what they want.
Processed glass (time-consuming edge processing,
drilling, corner cut-outs, free shapes, etc.) currently
accounts for 25% of total production and
this share continues to grow. Director Daniel Curtis
explains that employees in Sales respond to
every customer inquiry within an hour. With its
own vehicle fleet, customers in Essex, Kent, Surrey,
Sussex, Cambridgeshire, Northamptonshire
and the Midlands are supplied daily – and on request
deliveries can also be made outside this area.
Premium Software – Optimal Organisation
Short delivery times require highly-efficient business
and production processes, which can only
Daniel Curtis (L), Director, and Franco Difato, A+W Software Engineer
and longtime contact for Express Toughening. Daniel: "The A+W software
is outstanding, the service unmatched. "
Software excellent – Service unmatched
The Express Toughening Team takes on the competition
with uncompromisingly good service. If
a pane has to be re-worked, even owner Philip
Curtis has been known to pack it in his own car
and bring it to the customer – this keeps customers
loyal and explains why the company's market
partners do not just look at the price. With some
pride Daniel Curtis explains: "Since we reorganised
in 2010 we have not lost a customer due to
bad service". It is no wonder that Daniel also expects
excellent service from his suppliers – for
him, this is the most important argument in favour
of A+W in addition to high product quality:
"The product is outstanding, the service unmatched.
I can call the boys at A+W anytime –
Top Quality – Unmatched Delivery Service
Express Toughening:
Ilford, Essex London – Founded in 2001 in South East England Express
Toughening provides consistent customer service, great flexibility
and stocks an impressive glass range. In 2010 Express Toughening
re-focused its operations with a view to developing its retail processing
business and putting a major investment in customer service, this has
lead to improvements in both turnover and profits. Owners Geoffrey
and Philip Curtis built Express as a family business and customers
experience the values and care that come with this.
they are always there for me and they help me
with my problems. Franco and the others are all
software experts and they know the glass industry
inside and out. They are experienced technicians
who know what they are doing and they
never let us down."
Forecast: More automation – Expansion of
product lines
Nothing is so good that it cannot be improved.
Therefore, 'The Glass Warehouse' Express Toughening
is constantly investing in new production
technology in order to be able to offer its customers
even better service and a still-wider range of
products. Thus the team around Daniel Curtis,
Chief Executive George Howard and Sales Direc-
Create value – save money: Software Highlights at Express Toughening
Shipping logistics – reducing costs with A+W production software
When Express Toughening started production in 2001, it employed three people per shift in Shipping
just for the sorting of glass. The glass had to be sorted by customer using measuring tapes
and extensive lists. This changed suddenly with the introduction of ALCIM because now the glass
could be sorted onto the toughening harp racks by route-customer-big to small. This enabled the
despatch area to find the glass quickly and not have to do any sorting since the glass was already
pre-sorted ready for despatch. Thanks to the automatic rack assignment, the panes can now be
deposited by customer straightway – instead of three employees, only one employee per shift is
required in Shipping. ALCIM, explains Daniel, was not exactly a bargain, but thanks to the savings
it generates in Shipping alone, the software paid for itself within a year.
Left: The A+W Production Monitor
shows the bed configuration at the
infeed of the high-tech toughening
furnace so that space is saved – the
oven capacity is used optimally, up to
900 square metres of glass per shift
are hardened. Naturally soft coatings,
ornament and low-iron glass of the
highest quality can also be toughened.
Right: The modern Bottero CNC centre
allows all edge processing and holes,
even on model panes and free shapes.
Express Toughening
The Glass Warehouse
51 - 55 Fowler Road
Hainault Business Park
Ilford, Essex IG6 3XE
Tel + 44 (0)20 8500 1188
Fax + 44 (0)20 8500 1010
info@expresstoughening.com
www. expresstoughening.com
be controlled with state-of-the-art software systems.
"Productivity," explains Daniel Curtis, "cannot
be increased with more employees on the
machines, but only with improved organisational
structures, into which each employee is incorporated.”
When Daniel assumed responsibility for production
at Express Toughening, he was able, thanks
to A+W production software, to increase throughput
per shift from 80 stock plates to 140 (!). This is
how the company achieves its outstanding deliver
capacity – a crucial competitive advantage in a hotly
contested market.
With the help of the A+W order processing system
A+W Business (ALFAK) and, for larger customers,
EDI transfer, the orders are recorded and transferred
to Production – rectangular panes for windows
and facades as well as models and free shapes.
Thanks to the ergonomically-designed graphic
user interface and many functional features derived
from practical experience, recording is quick
and error-free. Free shapes are designed using the
A+W CAD-Designer (Shaping & Nesting), a major
tool for entering and digitising complex products
but also the basis of machinery control and moni
For more information on Top Quality – Unmatched Delivery Service talk to The Glass Warehouse by Express Toughening Ltd
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