When it comes to bolting, an injury on the job is often just the tip of the iceberg. What lies beneath the surface are deeper issues — improper tool usage, lack of understanding of torque application, and insufficient knowledge of safety protocols — and the resulting high costs of a workplace accident. Professional training plays a pivotal role in not only preventing injuries but also addressing their root causes.
Workers who are professionally trained are better equipped to recognize potential hazards, make more informed decisions on the job, and prevent smaller mistakes that can snowball into major, and costly, problems.
The Hidden Costs of a Workplace Bolting Injury
Just one injury can be more expensive than the cost to train your entire crew. An injury that occurs during bolting isn’t just a minor setback, though it may seem that way at first. Beyond the immediate harm to the worker, it can lead to significant downtime, increased operational costs, and potential legal consequences.
Consider a scenario where a worker sustains a pinch point injury while bolting that leads to the amputation of two fingers. This seemingly isolated incident could indicate a widespread lack of understanding regarding safe bolting procedures.
According to Intuit, over 80% of manufacturing firms have experienced unplanned downtime in the last 3 years, with an average cost of $260,000 per hour.
The Importance of Professional Training
Professional training for bolters isn’t just about teaching people how to use tools; it’s about fostering an in-depth understanding of the entire bolting process, from tool selection and torque application to safety protocols and risk mitigation.
Training programs that emphasize hands-on experience, safety, and proper tool usage create a workforce that is not only skilled but also vigilant. They are more likely to spot warning signs, such as worn tools, pinch points, or incorrect torque settings, and take corrective action before an incident occurs.
Beyond Injury Prevention: Building a Safety-First Culture
Investing in professional bolting training is an investment in building a safety-first culture. When workers are knowledgeable, confident, and aware of the risks, they contribute to an environment where safety is prioritized, and potential hazards are addressed before they lead to injuries. In this way, professional training helps ensure that what lies beneath the surface—beyond the tip of the iceberg—is a solid foundation of safety, efficiency, and reliability in every bolting operation.
Finding the Right Training Program
The HYTORC Bolting Academy (HBA) can equip your team with the skills and knowledge they need to master safe and precise bolting techniques.
You’ll find certified trainers and comprehensive classes that can train your team to bolt safely and accurately, reducing risks and enhancing productivity. ASME and OSHA/TEEX certification classes also available. Get in touch today to learn more.